elevating manufacturing standards

specific problems

tailored solutions

quality control + defect detection

revolutionize the way you tackle quality issues


overview

at brainn, we understand that ensuring product quality and detecting defects are critical aspects of manufacturing operations. leveraging advanced machine learning algorithms and computer vision techniques, we provide comprehensive solutions for quality control + defect detection in the manufacturing industry.


what we deliver

we develop AI-based systems that can automatically inspect and detect defects in manufacturing processes, such as identifying faulty products on an assembly line or spotting imperfections in the final product. this helps improve overall product quality and reduces waste.

use cases

  • real-time defect detection: implement computer vision systems to identify defects on production lines, enabling prompt corrective action or automated sorting.
  • quality assurance automation: automate quality control processes using machine learning algorithms to ensure consistent product quality and increase throughput.
  • production efficiency enhancement: analyze defect patterns and integrate data from machine sensors to identify areas for process optimization and efficiency improvement.
+%
efficiency
>%
accuracy
<ms
response time

predictive maintenance

empowering manufacturing excellence through advanced AI


overview

at brainn, we recognize the pivotal role predictive maintenance plays in enhancing operational efficiency and minimizing downtime in manufacturing. by harnessing the power of artificial intelligence and machine learning, we offer cutting-edge solutions tailored to revolutionize your approach to maintenance management.


what we deliver

our expertise lies in analyzing sensor data and historical maintenance records to develop predictive models capable of anticipating equipment failures before they occur. by proactively scheduling maintenance activities, we help you avoid costly unplanned downtime, ptimize maintenance schedules, and significantly reduce operational costs. our solutions directly impact spare parts inventory management and overall asset efficiency.

use cases

  • proactive equipment maintenance: implement predictive maintenance models to forecast equipment failures, allowing for timely intervention and maintenance activities to prevent disruptions in production.
  • optimized maintenance scheduling: utilize AI-driven algorithms to optimize maintenance schedules based on equipment condition, historical data, and production demands, ensuring resources are allocated efficiently.
  • reduced maintenance costs: by identifying potential issues in advance, our predictive maintenance solutions help minimize repair costs, extend equipment lifespan, and streamline maintenance operations.
-%
downtime
-%
spare parts
+%
efficiency

energy efficiency + resource optimization

empowering sustainable manufacturing practices through AI


overview

in today's competitive landscape, manufacturers strive to optimize energy consumption and resource allocation for sustainable operations. our AI solutions, tailored for the manufacturing and discrete production industry, offer advanced tools to achieve these goals.


what we deliver

harnessing the power of data analytics, our AI solutions analyze information from sensors and diverse sources to identify opportunities for energy savings, waste reduction, and sustainable resource management. by optimizing production processes and resource allocation strategies, we drive operational efficiency and environmental sustainability.

use cases

  • energy consumption optimization: implement AI-driven algorithms to analyze energy usage patterns and minimize waste, reducing operational costs and environmental impact.
  • process efficiency enhancement: optimize resource allocation and production workflows through AI-driven insights, maximizing output while minimizing environmental footprint.
+%
energy savings
+%
line efficiency
+%
waste reduction

recommender systems for production optimization

unlocking efficiency and quality through actionable insights


overview

in the dynamic realm of manufacturing and discrete production, achieving peak efficiency and maintaining quality standards are paramount. our advanced recommender systems utilize machine learning algorithms to provide actionable recommendations for line parameters, automated control of critical variables, and predictive models for process optimization, driving both efficiency and quality.


what we deliver

harnessing the power of machine learning, our solutions analyze historical data and real-time information to generate actionable insights tailored to your production environment. from recommending optimal line parameters to automating control of critical variables, we empower manufacturers to optimize processes for efficiency and quality.

use cases

  • actionable recommendations for line parameters: utilize machine learning algorithms to recommend optimal settings for production line parameters, maximizing throughput and minimizing defects.
  • automated control of critical variables: implement automated control systems driven by predictive models to maintain critical variables within optimal ranges, ensuring consistent quality and performance.
  • predictive models for process optimization: develop predictive models that anticipate process variations and recommend proactive adjustments to optimize efficiency and quality.
+%
efficiency
+%
quality index
-%
variablity

demand forecasting + inventory management

driving efficiency through accurate demand prediction


overview

in the dynamic landscape of manufacturing and discrete production, accurate demand forecasting is essential for optimizing inventory levels and ensuring customer satisfaction. leveraging advanced forecasting models, our solutions empower manufacturers to anticipate demand patterns with precision, enabling proactive inventory management strategies.


what we deliver

our expertise lies in developing advanced forecasting models that analyze historical data and market trends to predict future demand accurately. by harnessing AI-driven insights, we enable manufacturers to optimize inventory levels, minimize stockouts, and reduce carrying costs while meeting customer demand effectively.

use cases

  • accurate demand prediction: tilize advanced forecasting models to analyze historical data and market trends, enabling accurate prediction of future demand patterns.
  • optimized inventory management: implement proactive inventory management strategies based on demand forecasts to minimize stockouts, reduce carrying costs, and streamline operations.
  • enhanced customer satisfaction: ensure timely availability of products by aligning inventory levels with anticipated demand, enhancing customer satisfaction and loyalty.
>%
accuracy
-%
inventory
-%
stockouts

our approach

blend cutting-edge technology with Kaizen principles for unmatched performance and continuous improvement

gemba mentality
is in our DNA

we are a proud member of Kaizen Institute™, the global eader on continuous improvement and lean methodologies.

  • we work with your teams at the heart of the problem;
  • we fuse AI/ML technologies with a deep-rooted understanding of business operations;
  • we solve real problems and deliver tangible results, not just empty words and code.

a blueprint that ensures our projects deliver results

no matter the maturity level of your organization